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Email: softlife@softlife.com.cn
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Softlfe Mattress Machinery Co.,Limited
Our factory specializes in designing and producing advanced machinery for sponge processing and mattress manufacturing, serving clients globally with innovative solutions that integrate precision, durability and sustainability.
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SL-DC Automatic Horizontal Double Cuttings Machine
CNC Contour Cutting Machine
SL-DC Automatic Horizontal Double Cuttings Machine
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AUTO VACUUM FOAMING MACHINE FOAM MACHINERY
Full Automatic Foam Machine
AUTO VACUUM FOAMING MACHINE FOAM MACHINERY
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COMPUTERIZED MULTI-NEEDLES QUILTING MACHINE
Quilting machine
COMPUTERIZED MULTI-NEEDLES QUILTING MACHINE
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SL-23WP Mattress Wrapping Machine
Packing Machine
SL-23WP Mattress Wrapping Machine
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Automatic Pocket Spring Equipment Mattress Machinery
Pocket Spring Machine 1
Automatic Pocket Spring Equipment Mattress Machinery
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Mattress use Machine Tape Edge Machine Latex mattress bed making machinery sewing equipment
Tape edge machine 1
Mattress use Machine Tape Edge Machine Latex mattress bed making machinery sewing equipment
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Online store ali baba easy to maintain high speed pocket spring assembly machine price
Pocket Spring Machine 1
Online store ali baba easy to maintain high speed pocket spring assembly machine price
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AUTO VACUUM FOAMING MACHINE WITH TOPPRESSING DEVICE
Full Automatic Foam Machine
AUTO VACUUM FOAMING MACHINE WITH TOPPRESSING DEVICE
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Manufacturer with 20 Years of foam & mattress Machines Manufacturing

With 20 years of industry expertise, we provide comprehensive solutions tailored to meet global standards, serving clients in over 30 countries across Africa, Europe, North America, the Middle East, and Southeast Asia .

Product Strengths

Vacuum Foaming Machine - Reduced Chemical Consumption and Low Maintenance (CE Certificate)

Increased Foam Volume

Under the same formulation, vacuum foaming technology expands sponge volume by up to 20% compared to traditional methods, improving material utilization and product softness.

Uniform Density

Automated lifting of the base plate ensures consistent sponge density and a flat top surface, critical for high-end mattress and packaging applications.

Digital Parameter Adjustment

Touchscreen interfaces allow real-time adjustments to mixing ratios, temperature, and vacuum levels (0.05 MPa standard), ensuring consistent output.
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Core Application
Horizontal Continuous Foaming Line
Density Range: 4–180 kg/m³
Applications: Large-scale mattress factories requiring standardized production of soft/hybrid foams.
Features:
▪ Fully automated production with PLC touch-screen controls .
▪ Adjustable recipe storage for multi-component formulations (e.g., TDI, MDI, silicones).
▪ Remote monitoring for real-time parameter optimization .
Fully Automatic Mattress Rolling Machine
Density Range: 4–180 kg/m³
Applications: Compression and roll-packing of foam/spring mattresses for e-commerce logistics.
Features:
▪ Auto-aligns mattresses during compression (up to 40 cm thickness) .
▪ Integrated film-rolling system reduces packaging volume by 60%
Tape Edge Machine
Density Range: 4–180 kg/m³
Applications: Stitching mattress edges for durability and aesthetic finishing.
Features:
▪ Adjustable sewing speed (10–50 stitches/min) and corner-turning precision.
▪ Compatible with foam, innerspring, and hybrid mattresses.
OEM Service

Flexible Configuration & Capacity Customization

Modular Design: 
Adjust machine dimensions (e.g., width: 1.2–2.4m, length: 16–45m) and foam density ranges (8–180 kg/m³) based on production scale.
Multi-Component Compatibility: Support 3–13 component mixing systems (e.g., TDI, MDI, silicones) for hybrid foam production.
Output Customization: 
Configure daily production capacity from 260L (small-scale) to 350 kg/min (industrial-grade)

Technical Adaptations for Specific Applications

Mattress Manufacturing Integration:
     Spray Gluing Systems: Automated glue application with adjustable patterns (dot, spiral, S-shape) and 20-second-per-mattress efficiency.
    Edge Binding Automation: Robotic tape-edge stitching for durability, compatible with foam, innerspring, and hybrid mattresses.
Packaging Solutions: 
Vacuum compression systems to reduce logistics costs by 60%.
 

Smart Factory Integration

IoT-enabled Monitoring: 
Real-time data tracking via PLC touchscreens and MES systems for production optimization.
AI-powered Automation:
    Vision systems for automatic material alignment and defect detection .
     AGV integration for seamless material handling and storage.
 
 
 
 
 

Post-Sale Support & Training

 On-Site Installation: 
Full-scale setup including pipeline connection and calibration.
 Operator Training: 
5-day programs covering machine operation, maintenance, and troubleshooting.
 Global Service Network: 
24/7 technical assistance in 30+ countries.
 
 
 
 
 

Factory Advantages

Our factory specializes in designing and manufacturing sponge foaming machines and mattress production equipment, serving industries such as furniture, automotive interiors, and packaging.
Decades of Industry Expertise
Established in 2003, our factories specialize in sponge foaming and mattress machinery, with over 20 years of experience in designing and manufacturing high-performance equipment.
Global Clientele & Applications
Supplying mattress factories, automotive OEMs, and packaging industries across 30+ countries, including the Africa, EU, North America, and Southeast Asia.
Technical Mastery
Teams of engineers with advanced degrees in mechanical engineering.
 
 
Custom Solutions
Tailored machinery for high-volume production (50+ foam blocks/day) or small-scale workshops, including semi-auto and manual models.

Contact Us

For detailed technical specifications or factory audits, contact our team at 
[softlife@softlife.com.cn] or +86 13822307218.

FAQs

  • Q What types of machines do you offer?

    A
    We provide Five main models tailored to different production scales:
     
    • Foaming Machine: Designed for medium-sized, large-scale factories requiring standardized production of soft/hybrid foams (density: 4–180 kg/m³). Features automated parameter adjustment and remote control for efficiency .
    • Foam Cutting Machine: CNC Contour Cutting Machine,Automatic Horizontal Cutting Machine, Computerized Circular Cutting Machine,Computerized Horizontal Cutting Machine,Vertical Cutting Machine.,Etc...
    • Mattress Machines: Tape Edge Machine,Quilting Machine,Roll Packing Machine,Film Packing Machine.,Etc...
    • Mattress Pocket Spring Machine: Automatic Pocket Spring Machine, Pocket Spring Aseembly Machine, and Pocket Spring Production Line Automatically...
    • Mattress Conveyour.

  • Q How do your machines ensure consistent foam quality?

    A
    • Automated Mixing Systems: Precision dosing of polyurethane components (e.g., TDI, MDI) with ±1% accuracy to prevent uneven cell structures .
    • Temperature Control: Heated mixing heads maintain optimal reaction temperatures (20–25°C), minimizing density fluctuations .
    • Real-Time Monitoring: IoT-enabled sensors track foam height, pressure, and curing progress.

  • Q What common issues arise during sponge foaming, and how are they resolved?

    A
    • Uneven Foam Cells: Caused by ingredient imbalance or mixing head wear. Solution: Calibrate metering pumps and clean mixing components .
    • Low Density: Often due to insufficient blowing agents. Adjust water/MDI ratios or inspect VOC filtration systems .

  • Q Do you offer maintenance and technical support?

    A
    • On-Site Installation: Full setup including pipeline connections and calibration.
    • Operator Training: 5-day programs covering troubleshooting, safety protocols, and parameter optimization.
    • Global Service Network: 24/7 support in 30+ countries with spare parts availability within 48 hours.

  • Q Can machines be customized for specific production needs?

    A
    Yes. Customizations include:
    • Material Compatibility: Adjustments for hybrid foams (memory foam, latex) or fire-retardant additives .
    • Automation Integration: Add-ons like robotic tape-edge stitching or vacuum compression packaging .
    • Certifications: Tailored to meet regional standards (e.g., CE for Europe) .

  • Q What certifications do your machines comply with?

    A
    • Environmental: CE and RoHS compliance for chemical safety.
    • Performance: Validated by third-party labs for density uniformity (±0.5 kg/m³) and compression resilience.

  • Q How do your machines improve cost efficiency?

    A
    • Material Savings: Closed-loop systems recycle unreacted foam, reducing waste by 15–20% .• Energy Efficiency: Low-power motors (≤1.5 kW) cut energy costs by 20–30%.
    • Labor Reduction: Automated lines replace 80% of manual tasks, lowering labor costs by 40%.

  • Q What industries use your machinery?

    A
    • Mattress Manufacturing: For foam cores in luxury hotels and retail products.
    • Automotive: Producing seat cushions and interior trim.
    • Packaging: Custom foam inserts for electronics and fragile goods.
Resource
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